D30 Automatic Film Wrapping and Shrink Packaging Machine
The KOMAL D30 Automatic Film Wrapping and Shrink Packaging Machine is designed for medium-speed bottled water, beverage, and canned product packaging. Featuring a servo-driven control system, automatic bottle grouping, precise PE film feeding, and heat shrinking, the D30 delivers a packaging speed of 28–30 packs per minute.
With a bilingual touchscreen interface, quick film roll replacement, flexible packaging configurations, and advanced temperature control, the D30 provides an efficient and reliable end-of-line packaging solution for beverage production facilities.
Product Overview
The KOMAL D30 is an automatic overlap seal shrink wrapping machine designed for PET bottles, glass bottles, and canned beverages.
The machine integrates automatic bottle conveying and grouping, servo-driven motion control, PE film feeding, wrapping, and heat shrinking into a continuous end-of-line packaging process.
Its coordinated servo control system supports accurate bottle grouping and consistent film wrapping, while the shrink tunnel helps produce stable, secure packages for handling, storage, and transportation.
With a packaging speed of 28–30 packs per minute, the D30 provides an automated packaging solution for beverage production facilities requiring stable operation, precise film control, and flexible packaging configurations.
Key Features
- Precise Servo-Driven Control: Servo motors and controllers synchronize packaging operations for accurate positioning and consistent performance.
- Automatic Bottle Grouping: Automatically arranges bottles into different packaging formats according to production requirements.
- Quick Film Roll Replacement: A pneumatic expanding film shaft allows film roll replacement in approximately 2 minutes.
- Accurate Film Feeding and Cutting: Controlled film tension supports smooth film feeding and consistent cutting.
- Bilingual Touchscreen Interface: Chinese and English operating interfaces enable convenient machine operation and parameter adjustment.
- Stored Bottle Format Programs: Packaging programs for different bottle sizes can be preloaded and selected through the touchscreen.
- Automatic Bottle Jam Protection: Photoelectric sensors and automatic stop functions help prevent bottle misalignment, falling, and packaging interruptions.
- Multi-Point Temperature Control: Multiple temperature-control points help maintain consistent shrink packaging quality.
- Remote Diagnostics: The control system supports remote diagnostics and software updates when the necessary communication functions are configured.
- Manual Conveyor Operation During Power Interruptions: A manual conveyor drive mechanism allows products to be moved out of the shrink tunnel during a power interruption.
- Maintenance-Friendly Design: Accessible mechanical components facilitate routine inspection and maintenance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | D30 |
| Packaging Speed | 28–30 packs/min |
| Machine Dimensions | L11767 × W1560 × H2450 mm |
| Maximum Package Size | L420 × W280 × H350 mm |
| Shrink Film Material | PE |
| Film Thickness | 80–90 μm |
| Total Installed Power | 60 kW |
| Shrink Tunnel Power | 50 kW |
| Main Machine Power | 10 kW |
| Power Supply | 380 V / 220 V |
| Air Pressure | 0.6–0.8 MPa |
| Maximum Air Consumption | 0.6 Nm³/min |
| Maximum Conveyor Width | 600 mm |
| Conveyor Height | 1050–1150 mm (height adjustment: ±50 mm) |
| Machine Weight | Approx. 4,000 kg |
| Film Roll Maximum Diameter | 400 mm |
| Film Core Diameter | 76–80 mm |
Main Components
| Component | Brand / Specification |
|---|---|
| PLC Control System | Inovance, China |
| Touchscreen | Inovance, China – 1 set |
| Servo Motors | Inovance, China – 3 sets |
| Servo Controllers | Inovance, China – 3 sets |
| Frequency Inverters | TECO, Taiwan – 2 sets |
| Photoelectric Sensors | Autonics, South Korea – 5 sets |
| Pneumatic Components | AIRTAC, Taiwan |
| Electrical Components | Schneider, France |
| Gear Motors | Guangzhou – 2 sets |
| Pneumatic Expanding Shaft | Xihang, China – 1 piece |
| Shrink Tunnel Conveyor Belt | SUS304 stainless steel |
Applicable Bottle Sizes
The D30 is designed for automatic grouped packaging of the following container types:
- Round PET bottles
- Round glass bottles
- Beverage cans
Standard Container Dimensions
| Parameter | Specification |
|---|---|
| Outer Diameter | 60–90 mm |
| Container Height | 120–300 mm |
Other container sizes may be accommodated through suitable mechanical change parts and packaging program adjustments.
Compatibility with specific bottle or can formats can be confirmed according to customer product specifications and samples.
Typical Pack Configurations
The KOMAL D30 supports flexible packaging configurations ranging from 6 to 24 bottles per pack, accommodating different bottle grouping arrangements.
Typical configurations include:
| Configuration | Bottles per Pack |
|---|---|
| 2 × 3 | 6 |
| 3 × 4 | 12 |
| 3 × 5 | 15 |
| 4 × 6 | 24 |
Other grouping arrangements within the 6–24 bottle range are also supported, subject to bottle dimensions and the machine’s maximum package size of L420 × W280 × H350 mm.
Quick Format Changeover
The KOMAL D30 is designed for efficient format changeover under standard operating conditions.
- Bottle Size Changeover: Approximately 20 minutes.
- Pack Configuration Changeover: Approximately 10 minutes when bottle height and neck diameter remain unchanged.
- Film Roll Replacement: Approximately 2 minutes using the pneumatic expanding film shaft.
Stored packaging programs can be selected through the touchscreen to facilitate format adjustments.
These changeover times apply to the standard machine configuration under the specified conditions.
Customization Options
The D30 can be configured to accommodate different bottle sizes, packaging arrangements, and production line requirements.
Available customization options include:
- Bottle Format Presets: Stored packaging programs for different bottle specifications.
- Bottle Grouping and Pack Formats: Customized grouping arrangements according to customer requirements.
- Mechanical Change Parts: Format-specific mechanical adjustments for different container dimensions.
- Conveyor Height: Height customization to match production line requirements.
- Production Line Integration: Integration with upstream production and conveying equipment.
- Packaging Parameter Settings: Adjustable operating parameters for different product specifications.
- Remote Diagnostics: Compatible remote diagnostic and software
Request a Quote
Looking for a suitable shrink wrapping machine for your beverage production line?
Contact KOMALPACK for machine specifications, packaging solutions, and a customized quotation.
WhatsApp: +86 133 7213 5111
Email: info@komalmachine.com