D45 Automatic Film Wrapping and Shrink Packaging Machine
The KOMAL D45 Automatic Film Wrapping and Shrink Packaging Machine is designed for high-speed bottled water and beverage packaging applications. With a packaging capacity of up to 45 packs per minute, the D45 integrates automatic bottle grouping, servo-driven motion control, precise PE film feeding, and heat shrinking into a continuous packaging process.
Featuring a Siemens-based control system, a bilingual touchscreen interface, flexible packaging configurations, and multi-point temperature control, the D45 provides an efficient and reliable end-of-line packaging solution for high-capacity beverage production facilities.
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Product Overview
The KOMAL D45 automatic shrink wrapping machine is designed for high-speed packaging of bottled water and beverages, delivering up to 45 packs per minute with precise Siemens PLC and servo control.
The machine integrates automatic bottle conveying and grouping, servo-driven motion control, PE film feeding, wrapping, and heat shrinking into a continuous end-of-line packaging process.
Equipped with a Siemens PLC and servo control system, the D45 provides precise motion synchronization, stable film handling, and consistent packaging performance.
With a maximum packaging speed of 45 packs per minute and continuously adjustable operating speed, the D45 is suitable for high-capacity beverage production lines requiring efficient operation and flexible packaging configurations.
Key Features
- Siemens PLC and Servo Control System: Siemens PLC, servo motors, and servo controllers provide precise motion synchronization and stable machine operation.
- High-Speed Packaging: Delivers up to 45 packs per minute with continuously adjustable operating speed.
- Automatic Bottle Grouping: Automatically arranges bottles into preset packaging configurations according to production requirements.
- Quick Film Roll Replacement: Pneumatic expanding film shafts allow film roll replacement in approximately 2 minutes.
- Precise Film Feeding and Cutting: Controlled film tension and accurate cutting support smooth film feeding and consistent wrapping performance.
- Bilingual Touchscreen Interface: Chinese and English operating interfaces provide convenient machine control and parameter adjustment.
- Multiple Packaging Programs: Preset programs for different bottle types and pack configurations can be selected through the control interface.
- Automatic Bottle Jam Protection: Photoelectric detection and automatic stop functions help prevent bottle misalignment, falling, and packaging interruptions.
- Multi-Point Temperature Control: Multiple temperature-control points help maintain consistent shrink packaging quality.
- Remote Diagnostics: Supports remote diagnostics and software updates when the necessary communication functions are configured.
- Manual Conveyor Operation During Power Interruptions: A manual conveyor drive mechanism allows products to be moved out of the shrink tunnel during a power interruption.
- Durable Industrial Construction: Suitable metal materials and protective surface treatments support reliable operation and convenient maintenance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | D45 |
| Packaging Speed | Up to 45 packs/min (adjustable) |
| Machine Dimensions | L10500 × W1500 × H2400 mm |
| Maximum Package Size | L420 × W280 × H350 mm |
| Shrink Film Material | PE |
| Film Thickness | 80–90 μm |
| Total Installed Power | 75 kW |
| Shrink Tunnel Power | 65 kW |
| Main Machine Power | 10 kW |
| Power Supply | 380 V / 220 V |
| Air Pressure | 0.6–0.8 MPa |
| Maximum Air Consumption | 0.6 Nm³/min |
| Maximum Conveyor Width | 600 mm |
| Conveyor Height | 1050–1150 mm (height adjustment: ±50 mm) |
| Machine Weight | Approx. 5,000 kg |
| Film Roll Maximum Diameter | 400 mm |
| Film Core Diameter | 70–80 mm |
Main Components
| Component | Brand / Specification |
|---|---|
| PLC Control System | Siemens, Germany |
| Touchscreen | Siemens, Germany – 10-inch, 1 set |
| Servo Motors | Siemens, Germany – 5 sets |
| Servo Controllers | Siemens, Germany – 5 sets |
| Photoelectric Sensors | Pepperl+Fuchs (P+F), Germany – 5 sets |
| Pneumatic Components | SMC, Japan |
| Electrical Components | Schneider, France |
| Linear Motion Components | IGUS, Germany |
| Transmission Components | REXNORD, USA |
| Main Drive Bearings | SKF or equivalent |
| Pneumatic Expanding Shafts | Xihang, China – 2 pieces |
| Conveyor Belt | Habasit, Switzerland |
| Gear Motors | Guangzhou, China – 5 sets |
Applicable Bottle Sizes
The D45 is designed for automatic grouping and shrink wrapping of bottled water and other suitable bottled beverages.
Applicable container types include:
- Round PET bottles
- Round glass bottles
- Other suitable beverage containers
The applicable bottle dimensions depend on the selected packaging configuration and the mechanical change parts installed.
Different container sizes may be accommodated through appropriate mechanical adjustments and packaging parameter settings.
Compatibility with specific bottle formats can be confirmed according to customer product specifications and samples.
Typical Pack Configurations
The KOMAL D45 supports flexible packaging configurations ranging from 6 to 24 bottles per pack, accommodating different bottle grouping arrangements.
Typical configurations include:
| Configuration | Bottles per Pack |
|---|---|
| 2 × 3 | 6 |
| 3 × 4 | 12 |
| 3 × 5 | 15 |
| 4 × 6 | 24 |
Other grouping arrangements within the 6–24 bottle range are also supported, subject to bottle dimensions and the machine’s maximum package size of L420 × W280 × H350 mm.
Quick Format Changeover
The KOMAL D45 is designed for efficient format changeover under standard operating conditions.
- Bottle Size Changeover: Approximately 20 minutes.
- Pack Configuration Changeover: Approximately 10 minutes when bottle height and neck diameter remain unchanged.
- Film Roll Replacement: Approximately 2 minutes using the pneumatic expanding film shafts.
Stored packaging programs can be selected through the touchscreen to facilitate format adjustments.
These changeover times apply to the standard machine configuration under the specified conditions.
Customization Options
The D45 can be configured to accommodate different bottle sizes, packaging arrangements, and production line requirements.
Available customization options include:
- Bottle Grouping and Pack Formats: Customized grouping arrangements according to customer packaging requirements.
- Mechanical Change Parts: Format-specific mechanical adjustments for different container dimensions.
- Conveyor Height: Height customization to match production line requirements.
- Packaging Programs: Preloaded packaging settings for different bottle types and pack specifications.
- Production Line Integration: Integration with upstream beverage filling and conveying equipment.
- Packaging Parameter Settings: Adjustable operating parameters for different product specifications.
- Remote Diagnostics: Compatible remote diagnostic and software update functions when appropriately configured.
Request a Quote
Looking for a suitable shrink wrapping machine for your beverage production line?
Contact KOMALPACK for machine specifications, packaging solutions, and a customized quotation.
WhatsApp: +86 133 7213 5111
Email: info@komalmachine.com