AH25 Automatic Half-Tray Shrink Wrapping Machine
The KOMAL AH25 Automatic Half-Tray Shrink Wrapping Machine is designed for medium-speed end-of-line packaging of bottled beverages and other compatible containers. It integrates automatic bottle grouping, cardboard half-tray feeding and forming, hot melt gluing, PE film wrapping, and heat shrinking into a continuous packaging process.
With a packaging speed of 25 packs per minute, an Inovance PLC and servo control system, automatic fault detection, and flexible packaging settings, the AH25 provides an efficient and reliable half-tray shrink packaging solution for beverage production facilities.
Related Model
Explore our AH40 Automatic Half-Tray Shrink Wrapping Machine for another half-tray shrink packaging option.
Product Overview
The KOMAL AH25 is an automatic half-tray shrink wrapping machine designed for bottled water and beverage packaging applications.
The machine combines automatic bottle conveying and grouping, cardboard half-tray feeding and forming, hot melt gluing, PE film wrapping, and heat shrinking into a continuous end-of-line packaging process.
The formed cardboard half-tray provides additional support for grouped bottles, while the PE shrink film helps maintain package stability during handling, storage, and transportation.
With a packaging speed of 25 packs per minute, the AH25 provides an automated packaging solution for beverage production facilities requiring reliable operation and flexible packaging configurations.
Key Features
- Automatic Half-Tray Packaging: Integrates bottle grouping, cardboard half-tray feeding and forming, hot melt gluing, PE film wrapping, and heat shrinking into a continuous process.
- Coordinated Servo-Driven Motion: Servo motors, synchronous belts, and chain transmission coordinate packaging operations for stable and consistent performance.
- Inovance PLC and Touchscreen Control: Supports convenient operation, packaging parameter adjustment, production monitoring, and fault diagnostics.
- Automatic Bottle Feeding and Grouping: Guides and arranges bottles before transferring them to the half-tray packaging section.
- Automatic Cardboard Forming and Gluing: Feeds and forms cardboard half-trays, with a Robatech hot melt gluing system securing the folded trays.
- Adjustable Packaging Speed: Variable-speed control allows coordination with upstream production equipment.
- Flexible Packaging Configurations: Supports different bottle sizes and grouping arrangements, with packaging formats ranging from 6 to 24 bottles per pack.
- Packaging Parameter Storage: Different packaging settings can be saved and selected through the touchscreen for convenient format adjustments.
- Intelligent Monitoring and Protection: Automatic fault detection, missing-bottle and film-feed alarms, and production counters help operators identify interruptions.
- Durable Industrial Construction: Stainless steel, chrome-plated steel, corrosion-resistant aluminum alloy, and protective surface coatings support reliable operation and convenient maintenance.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | AH25 |
| Packaging Speed | 25 packs/min |
| Machine Dimensions | L12500 × W1500 × H2450 mm |
| Total Installed Power | 60 kW |
| Power Supply | 380/220 V, three-phase |
| Main Motor Power | 3.3 kW |
| Exit Conveyor Motor Power | 0.75 kW |
| External Air Pressure | 4–6 kgf/cm² |
| Shrink Film Material | PE |
| Film Thickness | 0.07–0.13 mm |
| Film Width | According to customer requirements |
| Longitudinal Film Shrinkage | 70–80% |
| Transverse Film Shrinkage | 20–30% |
| Conveyor Height | 1050–1150 mm (height adjustment: ±50 mm) |
| Packaging Dimensions | Customized according to product requirements |
Main Components
| Component | Brand / Specification |
|---|---|
| PLC Control System | Inovance, China |
| Touchscreen | Inovance, China – 1 set |
| Servo Motors | 4 sets |
| Servo Controllers | 4 sets |
| Photoelectric Sensors | Autonics, South Korea – 10 sets |
| Pneumatic Components | AIRTAC, Taiwan |
| Frequency Inverters | TECO, Taiwan – 2 sets |
| Hot Melt Glue Machine | Robatech, Switzerland – 1 set |
| Conveyor Belts | Habasit, Switzerland – 2 pieces |
| Low-Voltage Electrical Components | Schneider, France |
Applicable Bottle Sizes
The AH25 is designed for grouped packaging of bottled water, beverages, and other compatible containers using cardboard half-tray support and PE shrink film.
The machine can be configured for different bottle diameters, heights, and packaging dimensions according to customer requirements.
Bottle compatibility and any necessary format adjustments are determined based on the customer’s bottle specifications, product samples, and required packaging formats.
Typical Pack Configurations
The KOMAL AH25 supports flexible packaging configurations ranging from 6 to 24 bottles per pack, accommodating different bottle grouping arrangements.
Various packaging formats within this range can be achieved through appropriate machine settings and format adjustments, depending on bottle dimensions, cardboard half-tray specifications, and customer packaging requirements.
Quick Format Changeover
The AH25 is designed for efficient format changeover under standard operating conditions:
- Bottle Size Changeover: Approximately 20 minutes.
- Pack Configuration Changeover: Approximately 10 minutes when bottle height and neck diameter remain unchanged.
These changeover times apply to the standard machine configuration under the specified conditions.
Customization Options
The AH25 can be configured to accommodate different bottle sizes, cardboard half-tray dimensions, packaging arrangements, and production line requirements.
Available customization options include:
- Cardboard Half-Tray Design: Customized half-tray dimensions and forming arrangements.
- Bottle Grouping and Pack Formats: Flexible grouping arrangements for different packaging requirements.
- PE Film Specifications: Customized film widths according to packaging requirements.
- Conveyor Height: Height adjustment to suit different production line requirements.
- Packaging Parameter Storage: Stored packaging settings for different product specifications.
- Production Line Integration: Integration with upstream filling and conveying equipment.
- Product Detection and Monitoring: Detection and operating parameter configurations according to production requirements.
Request a Quote
Looking for a suitable shrink wrapping machine for your beverage production line?
Contact KOMALPACK for machine specifications, packaging solutions, and a customized quotation.
WhatsApp: +86 133 7213 5111
Email: info@komalmachine.com