What is a Sealing Bar in the Shrink Wrapping Machine?

A sealing bar in a shrink wrapping machine is an important component that uses heat to join polyethylene (PE) shrink film around grouped products. In a dual-roll shrink wrapping machine, the upper and lower film layers meet at the sealing bar to form a film sleeve before the products enter the heat-shrink tunnel.

How a Sealing Bar in a Shrink Wrapping Machine Works

The KOMAL S-Series includes three automatic shrink wrapping machine models: S10, S15, and S20. All three models support multi-lane product infeed and are designed exclusively for transparent polyethylene (PE) shrink film.

Learn more about KOMALPACK S-Series automatic shrink wrapping machines, including the S10, S15, and S20 models.

Each model uses a dual-roll film feeding system and is suitable for packaging grouped products in small and medium-sized production facilities. Depending on the model, the maximum packaging speed ranges from 10 to 20 cycles per minute.

How the Dual-Roll Sealing System Works

The S-Series uses two rolls of transparent PE shrink film, with one roll positioned above the product conveyor and another below it.

The upper and lower films are joined to form a film curtain. When a group of products reaches the wrapping position, a pneumatic pushing mechanism moves the products through the film curtain.

The sealing bar then moves downward to heat-seal and cut the film, forming a film sleeve around the grouped products. At the same time, the film curtain is rejoined for the next packaging cycle.

This process creates a visible seal line where the two layers of PE film are joined.

Applications

The S-Series is suitable for shrink wrapping grouped products such as bottled beverages, cans, cartons, soap bars, toothpaste boxes, paper reams, and shoe boxes.

KOMAL S-Series Models

S10 – Automatic Shrink Wrapping Machine

The KOMAL S10 is an automatic shrink wrapping machine with 90-degree product infeed and multi-lane feeding capability. It is designed for lower-speed packaging applications, with a maximum packaging speed of 10 cycles per minute.

S15 – Continuous-Motion Shrink Wrapping Machine

The KOMAL S15 features continuous-motion operation, inline product infeed, and multi-lane feeding capability. It is designed for medium-speed packaging applications, with a maximum packaging speed of 15 cycles per minute.

S20 – Fully Automatic Inline Shrink Wrapping Machine

The KOMAL S20 is a fully automatic inline shrink wrapping machine with multi-lane product infeed and a dual-roll transparent PE shrink film feeding system. It is designed for higher-speed packaging applications, with a maximum packaging speed of 20 cycles per minute.

Technical Specifications

Technical Specification S10 S15 S20
Film TypeTransparent PE Shrink FilmTransparent PE Shrink FilmTransparent PE Shrink Film
Film Feeding SystemDual-RollDual-RollDual-Roll
Product InfeedMulti-LaneMulti-LaneMulti-Lane
Film Thickness0.03–0.15 mm0.07–0.10 mm0.07–0.10 mm
Shrink Tunnel Temperature160–260°C, Adjustable160–260°C, Adjustable160–260°C, Adjustable
Installed Power18 kW25 kW30 kW
Maximum Packaging Speed10 cycles/min15 cycles/min20 cycles/min
Maximum Pack Size (L × W × H)600 × 400 × 350 mm420 × 280 × 350 mm420 × 280 × 350 mm
Machine Dimensions (L × W × H)5050 × 3300 × 2100 mm8400 × 1250 × 2200 mm12000 × 1250 × 2200 mm
Machine Weight1200 kg2000 kg2500 kg

Technical specifications are based on standard model configurations and may vary according to the final equipment configuration.

Dual-roll shrink wrapping process and sealing bar illustration